# Custom Flexfit 6277 Hats With Logo | Fitted Hat Co.

Custom Flexfit 6277 Wooly Combed fitted caps with 3D puff or flat embroidery. Four stretch sizes, 30+ colors. Embroidery from $5.00 per cap at 80+.

Canonical: https://fittedhatco.com/products/flexfit-6277/

The Flexfit 6277 is the cap most buyers mean when they say Flexfit. Structured 6-panel, mid profile, pre-curved visor and the original stretch sweatband. Battle Born Clothing decorates it with flat embroidery, 3D puff or a laser-engraved leather patch.

Blank quoted per job; embroidery from $5.00 per cap at 80+

- **Style:** Flexfit 6277
- **Maker:** Flexfit (Yupoong)
- **Profile:** Mid, structured, 6-panel
- **Fabric:** Polyester/cotton/spandex wooly combed twill
- **Closure:** Stretch-fit (no closure)
- **Sizes:** XS/S, S/M, L/XL, XXL
- **Colors:** 30+ solids and two-tones
- **Blank price:** Quoted per job

## Why the 6277 is the default fitted cap

It is the broadest-stocked Flexfit at SanMar, so color and size availability is rarely the problem. The crown is firm enough for 3D puff, the front has a center seam that flat embroidery crosses without trouble, and the four size ranges cover roughly 6 3/4 through 8. A youth version (6277Y) exists for school and camp orders.

## Decoration options

- Flat embroidery, front panel, up to 6,000 stitches: $7.00 per cap at 12-47, $5.00 at 80+, plus $18.99 one-time digitizing.
- 3D puff embroidery on the front: quoted per design. Puff + flat combo uses one digitizing fee.
- Laser-engraved leather patch, glued: $8.00 per cap at 1-23, $7.50 at 24-47, then $0.50 less every 24 pieces down to $4.00 at 192+. Sewn-on adds $4–6 per hat, quoted with the job.
- Side hit, back arch text and second placements: quoted per job.

Keep leather patches on the 6277 under about 2.5 in wide so they bond flat across the seam; larger shapes do better on the seamless Flexfit 180 Delta.

## Best uses

- Company and crew caps where a snapback looks too casual
- Team caps for adult leagues and travel programs
- Retail resale caps in a sized run
- Reorders: your digitizing or patch file stays on file

## Sizing a 6277 order

For a mixed adult group we usually suggest about 15% S/M, 55% L/XL and 30% XXL, adjusted to your crew. See the [fitted hat sizing chart](/guides/fitted-hat-sizing-chart/). Sizes do not change the price.

## How to order

Send your logo (vector preferred: AI, EPS, PDF or SVG; a 300 dpi PNG works), the quantity, the colors and, for sized caps, a size breakdown. We reply with a quote, usually the same business day, then a digital proof. Production starts at proof approval and ships within 28 days. [Request a quote](/quote/) or see [pricing](/pricing/).


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Fitted Hat Co. is a brand of Battle Born Clothing, 3 Pebble Beach Dr, Yerington, NV 89447. Quote: https://fittedhatco.com/quote/