# Fitted Hat Sizing Chart & Group Orders | Fitted Hat Co.

Fitted hat sizing chart: hat size, head circumference in inches and cm, Flexfit S/M, L/XL and XXL ranges, New Era ranges, and how to split a group order.

Canonical: https://fittedhatco.com/guides/fitted-hat-sizing-chart/

Measure around the head just above the ears and eyebrows, where a cap sits. Use the chart to match a hat size and a Flexfit range. Battle Born Clothing size-sorts every fitted order before packing.

## Hat size to head circumference

| Hat size | Inches | cm | Flexfit range |
|---|---|---|---|
| 6 3/4 | 21 1/8 | 53.7 | XS/S |
| 6 7/8 | 21 1/2 | 54.6 | S/M |
| 7 | 21 7/8 | 55.6 | S/M |
| 7 1/8 | 22 1/4 | 56.5 | S/M or L/XL |
| 7 1/4 | 22 5/8 | 57.5 | L/XL |
| 7 3/8 | 23 | 58.4 | L/XL |
| 7 1/2 | 23 1/2 | 59.7 | L/XL |
| 7 5/8 | 23 7/8 | 60.6 | L/XL or XXL |
| 7 3/4 | 24 1/4 | 61.6 | XXL |
| 7 7/8 | 24 5/8 | 62.5 | XXL |
| 8 | 25 | 63.5 | XXL |

## Flexfit ranges by style

| Style | Ranges |
|---|---|
| Flexfit 6277 | XS/S, S/M, L/XL, XXL |
| Flexfit 5001 | S/M, L/XL (XS/S and XL/XXL by color) |
| Flexfit 6210 | S/M, L/XL, XL/XXL |
| Flexfit 6297F | S/M, L/XL, XL/XXL |
| Flexfit 180 Delta | S/M, L/XL |
| Flexfit 6100NU | S/M, L/XL |
| Richardson 110 R-Flex | S/M, L/XL |
| New Era NE1000 39THIRTY | S/M, M/L, L/XL |

## Splitting a group order without measuring

For a mixed adult group, start from about 15% S/M, 55% L/XL and 30% XXL where XXL exists; for a two-range style, about 35% S/M and 65% L/XL. Skew toward L/XL for men's crews and toward S/M for mixed or women's groups. Youth programs use the 6277Y.

## Leftovers

Order two or three extra in the most common range. Leftover caps in an odd size are the main cost of true fitted orders; stretch-fit ranges nearly eliminate it.

[Quote a sized order](/quote/)

## Questions
**What if someone is between ranges?** Size up. The band is more comfortable slightly loose than tight.

**Do sizes cost different amounts?** No. Adult sizes are one blank price; youth styles are quoted separately.

**Can you label caps by size for distribution?** Yes. Tell us how you want them sorted (by team, by name list) and we will pack to it.


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Fitted Hat Co. is a brand of Battle Born Clothing, 3 Pebble Beach Dr, Yerington, NV 89447. Quote: https://fittedhatco.com/quote/