# Custom Fitted Hat Cost at 48 and 144 Caps | Fitted Hat Co.

What custom fitted, Flexfit and snapback hats cost at 48 and 144 pieces: decoration per cap, blank, digitizing, add-ons and five worked totals.

Canonical: https://fittedhatco.com/guides/custom-fitted-hat-cost/

A custom cap price is three lines: the blank, the decoration per cap, and one-time digitizing. Battle Born Clothing publishes the decoration tiers and the Richardson 112 blank; Flexfit, YP and New Era blanks are quoted per job. Here is the math.

## The decoration tiers

| Quantity | Flat embroidery | Leather patch | 3D puff |
|---|---|---|---|
| 1-11 | $13.00 | $8.00 | Quoted per job |
| 12-23 | $7.00 | $8.00 | Quoted per job |
| 24-47 | $7.00 | $7.50 | Quoted per job |
| 48-59 | $6.50 | $7.00 | Quoted per job |
| 60-71 | $5.50 | $7.00 | Quoted per job |
| 72-79 | $5.50 | $6.50 | Quoted per job |
| 80-95 | $5.00 | $6.50 | Quoted per job |
| 96-119 | $5.00 | $6.00 | Quoted per job |
| 120-143 | $5.00 | $5.50 | Quoted per job |
| 144-167 | $5.00 | $5.00 | Quoted per job |
| 168-191 | $5.00 | $4.50 | Quoted per job |
| 192+ | $5.00 | $4.00 | Quoted per job |

## The blank

The Richardson 112 blank is $13.50 on this site. Flexfit, YP Classics, Zapped and New Era blanks are quoted per job because supplier cost varies by style and color and brand pricing applies; quotes usually come back the same business day. Blank price does not change with quantity on our side.

## One-time and add-on fees

- Digitizing: $18.99 once per logo (embroidery only; patches have no setup fee)
- Sewn patch instead of glued: +$4–6 per cap
- Second placement (side hit, back arch): quoted per job
- Customer-supplied caps: $2.00 per cap handling

## Worked totals

| Order | Decoration | Digitizing | Blank | Total |
|---|---|---|---|---|
| 48 Richardson 112, flat embroidered | $312.00 | $18.99 | $648.00 | $978.99 |
| 144 Richardson 112, flat embroidered | $720.00 | $18.99 | $1944.00 | $2682.99 |
| 144 Richardson 112, leather patch | $720.00 | $0 | $1944.00 | $2664.00 |
| 48 Flexfit 6277, flat embroidered | $312.00 | $18.99 | 48 × quoted | $330.99 + blanks |
| 144 Flexfit 6277, leather patch | $720.00 | $0 | 144 × quoted | $720.00 + blanks |

## Why 144 is the number to hit

Flat embroidery drops from $6.50 to $5.00 per cap between 48 and 144, and patch from $7.00 to $5.00. On 144 caps that is a $216.00 difference in decoration alone. If you are at 120, ask for the 144 price; it is often cheaper in total.

## What is not in the price

- Freight, quoted with the order
- Rush, quoted per job
- Sales tax where it applies

[Get an exact quote](/quote/)

## Questions
**Is there a price for one sample cap?** Yes: the 12-23 decoration tier plus the blank plus digitizing. The digitizing carries into the production run.

**Do mixed colors change the price?** No, as long as the logo and thread colors stay the same.

**Does a 2-color logo cost more?** Not for embroidery. Thread changes are free; stitch count sets the price.


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Fitted Hat Co. is a brand of Battle Born Clothing, 3 Pebble Beach Dr, Yerington, NV 89447. Quote: https://fittedhatco.com/quote/